Stellar Systems
MACHINE
All Services
Service 04 / 05

Machine
Automation

Dedicated machine control systems engineered for precision, reliability, and safety. We automate everything from standalone conveyors to complex multi-axis motion systems.

6
Control Disciplines
Multi-brand
PLC Platform Support
Safety
Certified Systems
What We Cover

Machine Control Expertise

From single-machine PLC logic to fully integrated multi-axis motion systems — we engineer machine control that delivers precision every cycle, across any platform.

Custom PLC Programming
Dedicated machine-level PLC logic across Siemens, Allen-Bradley, Schneider, and Omron platforms.
Conveyor & Material Handling
Variable speed drives, sensor integration, and sequencing control for conveyor and sorting systems.
Packaging Line Integration
End-of-line automation including filling, capping, labelling, and vision-based quality inspection.
Servo & Motion Control
Multi-axis servo programming, electronic camming, and high-speed motion coordination.
Safety & CE Marking
Functional safety assessment, SIL verification, safety PLC programming, and CE marking support.
Machine HMI Development
Touchscreen operator interfaces with recipe management, alarm handling, and production reporting.
Platforms We Work On
Siemens S7 / TIA Portal
Allen-Bradley ControlLogix
Schneider Modicon
Omron NJ / NX
Beckhoff TwinCAT
Mitsubishi MELSEC
Our Process

How We Deliver

Every machine project follows a disciplined three-phase process — ensuring the control system is right before it's ever powered up on your production floor.

01
Machine Analysis
We review your machine specifications, OEM manuals, and operational requirements to define the PLC architecture, I/O count, safety category, and HMI layout before programming begins.
02
Control Design & Test
PLC programs and HMI screens are developed and tested against a simulation of the machine — cycle times verified, safety functions validated, and operator workflows reviewed before site delivery.
03
Commission & Validate
Our engineers commission the system on your machine — completing loop checks, safety function verification, and production trial runs until the machine meets its performance specification.
Built for Production
Control that performs
cycle after cycle,
shift after shift.
Machine automation isn't just about making a machine move — it's about making it move correctly, safely, and repeatedly for years. We write machine code that handles every edge case your operators will encounter, integrates cleanly with your line management systems, and gives your maintenance team the diagnostics they need when something goes wrong.

Ready to Automate Your Machine?

Tell us about your application and our engineers will design the optimal control solution for your machine.

Get a Free Consultation